I'm one of the new kids on the block, just learning the stances and cuts. I thought it was time to construct a pell, so that I would know what contact felt like (as opposed to cutting air). Plus, who wants to break a $60 waster on a $5 piece of timber? Here is what I came up with. Any suggestions are humbly appreciated.
I used a 6' 4x4 and made a sturdy base. I got some closed cell foam and cut 4" strips and glued to each side (the extra 1/2 inch makes up for the true 3 1/2"...so now it is square).
I topped it with the same foam. I used a heavy grade duct tape to secure the whole thing, compressing the corners just a bit as I went. I put a few stripes of different colored tape to give me some targets as I am learning control.
I gave it a few cuts from different angles and got what I think is a pretty positive result. It does not bounce, but takes the impact without the jarring from hitting a hard stationary object.
When the foam breaks down, it will be a matter of more glue, foam and duct tape. The whole project took about an hour and some basic power tools. Cost...about $12.
