Postby Jared L. Cass » Tue Jan 14, 2003 2:24 pm
Hi Jake, maybe this will help you out.
I use: a hand planer (this is the most importent tool in my waster construction), a rasp, sand-paper, a drill with drill-bit (of course!), a hand-saw, and maybe a hack-saw if you will be cutting threaded rod (described below). Also, epoxy or wood glue will be needed. Total construction time (not including a trip to the local lumber yard and time for epoxy to set): about three hours.
Here are the construction steps I use: #1- Cut material to length and basic shape using hand-saw, or a table saw if you've got one. You might want to make a tag-board patern. Leave a little extra "waste" material to be taken off in final finish sanding. #2- Mark out where hilt and cross will be. #3- begin tapering and rounding all sharp edges with hand planer, distle taper if you want. Do not round edges where cross will go. #4- cut your cross pieces to length and mark where the dowels will be. #5- drill dowel holes in cross material. #6- Mark holes to main waster material using the pre drilled cross material as a transfer guide. #7- drill dowel holes in main waster body. #8- Attach cross, to check for fit. Dissassemble. #9:- rasp out grip shape. #10- make pommel using all tools listed above (I add a seperate pommel rather than rasp one out of the main waster body). #11- sink your drill dit as far as it will go into the center of the end of the grip and drill out pommel to align accordingly. #12- Cut a dowel or threaded rod (if using threaded rod, you'll have to use the hack-saw here) to fit the length of the holes drilled into the grip and pommel. Check for fit and dissassemble. #13- Sand everything to a nice finish. #14- epoxy (or wood glue if you prefer) and attach: dowel's, cross, and pommel. Let harden. ***While epoxy or wood glue are still malleable make sure all parts are where you want them and are alligned correctly***. #14- after epoxy or wood glue has hardened, sand again. Clean up any drippage from the epoxy or wood glue, and finish (ie, varnish, oil, ect) as you like. Finished waster!
As far as balance goes, the threaded rod helps in this aspect. I've also epoxyed steel washers to the pommel. Basicly, use your imagination and see if you can accieve the balance you want. Have fun! <img src="/forum/images/icons/grin.gif" alt="" />
Jared L. Cass, Wisconsin